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直播预告|南京理工大学等两位专家谈智能超精密制造

 

 

直播时间:2025年10月14日(周二)20:00-21:30
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北京时间10月14日晚八点,iCANX Youth Talks第119期邀请到了南京理工大学教授朱志伟、中国科学院长春光机所光学集成制造中心副主任李龙响担任主讲嘉宾,北京理工大学教授周天丰、浙江大学教授陈远流担任研讨嘉宾,大连理工大学副教授蔡引娣担任主持人,期待你一起加入这场知识盛宴。

【嘉宾介绍】

朱志伟
南京理工大学
复杂光学曲面超精密切削
【Abstract】
Based on the fast/slow tool servo, ultra-precision diamond cutting is widely regarded as an efficient and ultra-precise manufacturing technology for complex-shaped optical surfaces. This report explores the complex coupling effects among the machine tools, diamond tools, and workpiece materials, examining the mechanisms by which reciprocating servo motion influences material removal behavior. It reveals the impact of servo axis kinematics/dynamics on the generation of complex-shaped optical surfaces. For the high-quality manufacturing of discontinuous microstructured surfaces, a series of novel techniques, including virtual spindle servo cutting, elliptical servo cutting, and rapid-slow tool collaborative cutting, have been proposed and comprehensively investigated, thereby expanding the kinematic/dynamic boundaries of ultra-precision machine tools in creating complex microstructured surfaces.
基于快速/慢速刀具伺服的单点金刚石车削被广泛认为是复杂光学曲面的高效、超精制造技术。本报告针对机床-刀具-材料复杂耦合作用规律,探讨了往复伺服运动对材料去除行为的影响机制,揭示了伺服轴运动学/动力学行为对复杂光学曲面生成的影响规律。针对非连续光学曲面高质量制造,提出了虚拟主轴伺服切削、拟椭圆伺服切削和快-慢刀协同切削方法,拓宽了超精密车床对复杂微结构表面创成的运动学/动力学约束边界。
【BIOGRAPHY】
Dr. Zhu is a Professor with primary research interests in advanced manufacturing and metrology for micro-optics. He is a recipient of the National Youth Thousand Talents Program and a Humboldt Scholar in Germany, and he leads an innovative talent team in Jiangsu Province. His research has received funding from various sources, including the National Natural Science Foundation and major national science and technology projects. As the first or corresponding author, he has published over 60 SCI papers in authoritative journals. He holds more than 20 authorized (applied) national invention patents, and his research achievements have garnered two first prizes for technological invention in Jilin Province, as well as one first and one second prize for scientific and technological achievements from national societies. Dr. Zhu also serves as an editor or editorial board member for five domestic and international journals, including IEEE T-Mech and Mechanical Science.
朱志伟教授、博士生导师,主要研究方向包括先进微光学制造与检测。国家青年千人、德国洪堡学者、江苏省创新人才团队带头人。研究工作得到了国家自然科学基金、国家重大科技专项等项目资助,以第一/通讯在Int J Mach Tool Manuf、CIRP/IEEE/ASME汇刊等国内外权威期刊发表SCI论文60余篇,授权(申请)国家发明专利20余项,研究成果获吉林省技术发明一等奖两项,国家学会科技成果一等和二等奖各一项。担任IEEE T-Mech、 Mech. Sci.等5份国内外期刊编辑/编委。

李龙响 
中国科学院长春光机所
机器人光学制造技术
【ABSTRACT】
High precision manufacturing of large aperture complex curved surface optical elements is one of the core technologies in the development of modern large-scale optical systems. Manufacturing optics depends on optical processing equipment and technology. Compared with five-axis CNC machine, industrial robots are more flexible, cost-effective and efficient. However, the motion accuracy of industrial robots limits the precision of optical manufacturing. This report will introduce the research progress of optical manufacturing technology based on industrial robots, including Abrasive-Belt Milling, Computer Controlling Optical Surfacing, Flexible Ball-end tool polishing and Magnetorheological Finishing. Some Multi-robot collaboration on large mirrors will be introduced as well.  Moreover the intelligent prediction of removal function is studied for real-time control of the manufacturing process. Finally, the application of optical manufacturing equipment based on industrial robots for large aperture aspherical mirrors, is introduced and the future development is prospected.
大口径复杂曲面光学元件的高精度制造是现代大型光学系统研制的核心技术之一。光学元件的制造依赖于相关的光学加工设备及加工技术,相比于数控加工中心,工业机器人应用于光学加工在运动自由度、曲面适用性、加工成本、批量化制造等方面更具有优势。然而工业机器人的末端运动精度限制了光学加工的精度。本文将介绍基于工业机器人的光学加工技术研究进展,包括基于工业机器人的砂带铣磨技术、小磨头研抛技术、小工具快抛技术和磁流变抛光技术等,同时介绍面向大口径反射镜加工的多机器人协同制造技术。基于机器人光学加工设备,对去除函数的智能预测进行了研究以期实现光学加工过程的实时动态控制。最后对基于工业机器人的光学加工设备在大口径复杂曲面光学元件制造中的应用进行展望。
【BIOGRAPHY】
Dr. Li Longxiang is Researcher in Changchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences. Graduated from the University of Chinese Academy of Sciences. He is doctoral supervisor, gets the national high-level young talent, young scholar of regional development of Chinese Academy of Sciences, high-level talent of Jilin Province, member of Youth Promotion Association of Chinese Academy of Sciences. He mainly engages in the research of ultra-precision aspheric optical mirrors manufacturing and testing, breaking through Magnetorheological Finishing technology and robot’s intelligent optical manufacturing technology. He completed high-precision manufacturing of more than 100 optical mirrors including the world's largest 4m silicon carbide aspherical mirror. Hosted 16 projects, including National Natural Science Foundation of China Project. Received one first prize for scientific and technological progress in Jilin Province, one outstanding scientific and technological achievement award from the Chinese Academy of Sciences, and one first prize for scientific and technological progress from the Chinese Society of Optical Engineering. Published over 40 papers and authorized over 90 invention patents.
李龙响,博士,研究员,博士生导师,现任中国科学院长春光机所光学集成制造中心副主任。入选吉林省长白山青年拔尖人才、中国科学院区域发展青年学者、中国科学院特聘岗位、中国科学院青促会会员、吉林省省域拔尖人才。长期从事先进光学制造技术研究,突破了大口径非球面磁流变加工技术,提出了原创性的机器人光学智能加工技术,形成了具有自主知识产权的光学加工设备、工艺与软件,国际首次实现口径最大、精度最高的Φ4m碳化硅非球面制造,完成百余块米级以上大口径非球面高精度加工任务,成功应用于载人航天、高分系列等27个国家重点型号任务。主持16项,发表论文40余篇,授权国家发明专利90项。担任中国光学工程会光学制造青委会委员、中国空间科学会机电与空间光学专业委员会青委会委员、吉林省检测技术学会理事,担任Photonics学术期刊客座编辑等。获吉林省科技进步一等奖(序2)、中国光学工程学会科技进步一等奖(序1)、中国科学院杰出科技成就奖、中国质量奖提名奖。

【主持人】

蔡引娣
大连理工大学

【研讨嘉宾】

陈远流
浙江大学

周天丰
北京理工大学

 
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